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SonoDur 3

测量范围:(HV):10-1999 (9999)

示值精度:

储存与接口:Jack for 5VDC operating/ charging |Docking connector (charging) USB 2.0 Micro USB (PC) / probe connector Lemo 4 pos. Micro SD-card 4 GB (up to 32 GB) | 2x SIM card WLAN 802.11 a/b/g/n | WCDMA/HSDAP/HSPUA, FDD-LTE / TDD-LTE) | GSM/GPRS/EDGE (b2/b3/b5/

持续工作时间:

仪器净重量:Instrument ca. 320 gr (incl. battery pack)

产品毛重量(运输):Handheld probe ca. 280 gr, Motor probe ca. 370 gr

产品可选色:

产品外形尺寸:Instrument ca. 164x86x23 mm, Motor probe Ø38mm, L=190 mm Handheld probe Ø25 mm, L=176 mm (free length of rod ca. 12,5 mm) Handheld probe Ø25 mm, L=207 mm (free length rod ca. 43 mm)

  • 总 述
  • 技术参数表
  • 基本配置
  • 可选配置
  • 资料和案例
  • Mobile Hardness testing on metals with UCI* in production and maintenance. Starting with goods income inspection until the final product is reached.

    *Ultrasonic Contact Impedance

    Norms: ASTM A 1038 and DIN 50159-1, 2

    Conversions: ASTM E 140-13, EN ISO 18265

     

    Multiple Solutions for the SonoDur Family and also for MIC10/MIC20 (by probe retrofit)

    Motor probes (HV 0,1 – HV 0,8): 0.1 kgf, 0.3 kgf, 0.8 kgf

    Handheld probes (HV 1 – HV 10): 1 kgf, 3kgf, 5 kgf, 10 kgf

    Measuring principle

    UCI Method, corresponds to

    DIN

    50159, ASTM

    A1038

    Test indenter

    Vickers diamond 136°

    Test loads

    Newton scale (1kgf = 9.81 N)

    Motor probes: 1N (0.1 kgf), 3N (0.3kgf) and 8.6 N (0.9 kgf) Handheld Probes: 10N (1 kgf), 30N (3kgf), 49N (5kgf), 98N

    (10kgf), (Other test loads on request)

    Hardness scales and range

    Vickers Brinell Rockwell Rockwell Rockwell Rockwell Rockwell

    Rockwell (EN ISO 18265 only) Rockwell

    Knoop (ASTM E140 only)

    Shore (ASTM E140 only) Tensile strength

    HV HB HRB HRC HRE HRF HRA HRD

    HR45N HK

    HS

    MPa

    10 – 1999 (9999)

    76 618

    41  105

    20,3 – 68

    70 – 108,5

    82,6 – 115,1

    60,7 – 85,6

    40,3  76,9

    19,9  75,4

    87 – 920

    34,2  97,3

    255 – 2180

    (according to relevant standards), in this case

    table A1 respectively T1, T2 (low alloy steel).

    Different measuring ranges are valid for other

    materials. When exceeding the limits the

    conversion range will be extended. The calcu-

    lated values are highlighted in red besides the

    original data in HV.

    Note:

    Conversions are acc. to latest ASTM

    E140-12bԐ1 (2013) und EN ISO 18265:2014.

    Conversions into tensile strength: 98N (10kgf)

    test load only.

    Measurement uncertainty*

    < 4 % (HV5, HV 10). For other test loads and ranges see table below.

    Relative repeatability*

    < 5 % (HV5, HV 10). For other test loads and ranges see table below.

    * exceeds DIN 50159, dependent on test load and range (see table below). Specifications are valid for 5 measurements using Vickers reference blocks and according to test conditions given in standard DIN 50159.

     

    Hardness scale

    Measurement uncertainty [%]

    Relative repeatability [%]

    < 250 HV

    250 HV - 500 HV

    500 HV - 800 HV

    > 800 HV

    < 250 HV

    > 250 HV

    HV 0,1

    5

    6

    7

    8

    8

    6

    HV 0,3

    5

    6

    7

    8

    8

    6

    HV 0,8

    4

    4

    5

    6

    8

    6

    HV 1

    4

    4

    5

    6

    8

    6

     

       Mechanical and Environmental (Instrument and probe)

     

    Operating time

    >10 hours in measurement operation (depending on system performance, temperature and instrument settings), up to 8 hours continuous opera-

    tion, quick exchangeable battery pack (3.7V 3900mAh LiPolymer)

    Operating Temperature

    Probe: 0°C to ~ +45°C

    Instrument: -10° ~ +50°C // Charging +10°C ~ +40°C

    Storage Temperature

    -20°C ~ +70°C

    Humidity

    Max. 90%, non-condensing

    Dimensions

    Instrument ca. 164x86x23 mm, Motor probe Ø38mm, L=190 mm Handheld probe Ø25 mm, L=176 mm (free length of rod ca. 12,5 mm)

    Handheld probe Ø25 mm, L=207 mm (free length rod ca. 43 mm)

    Weight

    Instrument ca. 320 gr (incl. battery pack)

    Handheld probe ca. 280 gr, Motor probe ca. 370 gr


    www.solidnde.com

     

     

       Instrument

     

    Processor and Memory

    ARM® Cortex™-A53 Octa Core 1.3 GHz / System 2GB RAM /

    storage me mory 16 GB eMMC / Micro SD card 4 GB (up to 32 GB )

    Operating system

    Android 5.1 (Android 7.0)

    Keypad

    4 function keys, system touch keyboard

    Power

    Main battery: 3,7V / 3900mAh, LiPo hard pack, quick exchange

    Charging time: <3h to 80% capacity (Instrument off) Shelf Hours: Up to 6 months

    AC Power supply/charger: 90V to 264VAC 50/60Hz to 5VDC

    Display

    5“ sunlight readable multi touch display (1280x720 pixel),

    LED-backlight (500 Cd/m2), adjustable

    Interfaces

    Jack for 5VDC operating/ charging |Docking connector (charging) USB 2.0 Micro USB (PC) / probe connector Lemo 4 pos.

    Micro SD-card 4 GB (up to 32 GB) | 2x SIM card

    WLAN 802.11 a/b/g/n | WCDMA/HSDAP/HSPUA, FDD-LTE / TDD-LTE) | GSM/GPRS/EDGE (b2/b3/b5/b8 | GPS / AGPS / GLONASS

    Bluetooth 4.0 (supports BLE mode) | NFC | Speaker, microphone

    Sensors / Camera / LED

    Light sensor, G-sensor, proximity sensor, rear camera 8 mega-pixel,

    multicolor status LED

    IP-Proof

    IP65 according IEC 60529 Edition 2.1:2001-02

    Drop test

    MIL-STD-810G Methode 516.6, 4 ft.

    Shock Test

    MIL-STD-810G Methode 516.6 Prozedur I

    Vibration Test

    MIL-STD-810G Methode 514.6 Prozedur I

    Instrument Language

    D, EN, IT, FR, SP, PL, CZ, CN - more on request

    SonoDur3, Hardness Tester with Data Logger and Data Export, Data Transfer to PC (USB, WLAN

    or Bluetooth resp.), incl. SONO3-NG, Power Source, SONO2-NG/USB USB-Cable, SONO2-HM, ca. 1,5 m Probe Connection Cable, SONO3-TK-1, Transportation Case, SONO-CD, Product-USB-Stick, SONO3- Protect, Protection Foils


    Other accessories

    Reference blocks (MPA, company certificate), test stands, guiding harnesses, auxiliary SW.

    Carrying bag, cradle, replacement battery with external charging station.

    Steady and precise measurement of small and big parts

    Using manual probes – in laboratory and onsite.

    Unique loading head with eccentric disk and safety ring for all test stands with manual probes. Free of play loading along the long axis of the probe suppressing side forces for utmost possible precision. It is similar to the optical Vickers test, namely for all test loads from

    10N (HV1) through 98N (HV10).


    Instrument Features

    • Carrying strap, edge protection, IP65, MIL-810G (vibration, shock, drop)

    • Brilliant color display in 5’’, smooth glass shield for easy cleaning

    • Direct function access just by touch, intuitive menu control, ideal for MIC10/MIC20 users and others

    • No set-up needed at beginning of shift – ready for immediate use

    Android Operating System and Data Transfer

    • USB: transfer of measurement data in txt-format using the file explorer

    • WLAN: automatic transfer of single values, completed data stets

    • Bluetooth: manual transfer of a set of measurement data

    • “Unlimited” storage capacity for measurement data and settings

    Intelligent Management of Measurement Data and Settings

    • Simple access to data and qualified back-traceable assessment of results

    • File names can be predefined, automatic closing of data sets

    • “AllMeas”- summarized list of results in stored data sets

    Reliable Measurement

    Technique with long-Term Stability Efficient working tool, optimized for the daily needs of the inspector

    Unique

    Can be calibrated in full according to DAKKS after DIN 50159-2 (calibration curve 150 – through 900 HV, diamond, nominal test force)

    Handheld Probe SONO-10HL “long nose” used on va

    For qualified assessments, data are clearly laid out and traceable back to genuine result

    Measurement protocol in detail (example) with the possibility of data transfer by WLAN - of each individual data and/or of the test series in full.

    AllMeas – summary of results, here novices using probe SONO- 50H/50N after quick briefing on 302 HV-hardness plate on March 25th 2019, measured manually.

    Conclusion: dependence on user ability cannot be verified.


    Vickers-Testing under load:

    Attach, press, measurement result is instantly displayed – „on the fly“!

    Fast, flexible measurement can be done in each orientation, even without protecting attachment sleeve.

    Load

    Applications

    98 N

    (10kgf)

    welds, thermally cut edges DIN EN 1090-2, goods income (tensile strength), cast iron, cast Aluminum, induction heating

    49 N

    (5 kgf)

     

    Induction heating, case hardening, tools, Aluminum

    10 N

    (1 kgf)

     

    Surface hardness, plasma nitriding, small complex formed parts, Aluminum


      


    Special Applications with thin tip (diameter 1,7 mm instead of 2,5 mm)

    Pinion gear root HV5 (UCI) Roller bearing HV1 (UCI)


    Steady and precise measurement of small and big parts


    Using manual probes – in laboratory and onsite.

    Unique loading head with eccentric disk and safety ring for all test stands with manual probes. Free of play loading along the long axis of the probe suppressing side forces for utmost possible precision. It is similar to the optical Vickers test, namely for all test loads from


    10N (HV1) through 98N (HV10).

    SONO-PS-1

    Precision Stand, can be dis- mantled in pieces and used according to the needs. Re- placement of base plate by a sample fixture is possible.

    SONO-PS-1-M

    Measurements are possible anywhere in the shop even under complicated conditi- ons in any orientation like, heavy plates, containers tubes and rails etc..


    SONO-MSP-1

    Magnetic Weld Test Stand (pull-off strength 1200 N) and safety belt. Scanning of tubes, containers etc.

    worldwide the first and only stand to hold high test loads like 98 N (HV10) for preci-

    se measurements. Height adjustment and X-Y-micro- meter feed (70 mm, 25 mm in 0,01 mm steps) for exact positioning and measure- ment in any orientation.


    SONO-S

    Mobile Stand with loading head for free of  play  use, can measure in classic UCI manner (handheld) but also guided on flat and cylindrical surface using shape adapted probe shoes. Customizing is always possible even by the users. It can be built in auto- mated test environments.


    Best possible results with Motor Probes

    due to light weight uniform and automated loading - nearly non-destructive.

    Load is kept constant even on floating materials, programming of dwell time (1 – 99 sec).

    Load

    Applications

    SONO-8M (8,6 N, 0,8 kgf)

    General production control, testing of gears in heat treatment shops (induction heating), on crank shafts, non-ferrous, finishing operation

    SONO-3M / -1M

    (3 /1 N or 0,3/0,1 kgf)

    Rotogravure rolls, very thin Cu-, Cr-layers (10µm), high-strength panels after press hardening, thin and stiff parts in general (disturbing resonances need to be watched)

    Testing of tooth flanks with metal support tube (dia- mond protected

    Precision Test Stand for small parts and Cu-/Cr- covered cylinder (rotogravure)

    SONO-PM4 perpendicular/centric placement on flat or cylindrical surface

     


     

     




     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    Easy identification and treatment of outliers

    when testing of cast iron, wires or solving complex testing tasks in general.



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